Production

Material Classes

Gray Cast Iron

EN GJL 200
EN GJL 250
EN GJL 300

Ductile (Nodular) Cast Iron

EN GJS 350
EN GJS 400-15
EN GJS 400-18
EN GJS 450-10
EN GJS 500-7
EN GJS 500-10
EN GJS 600-3
EN GJS 600-10

Furnaces and Capacity

1 x 1 ton melting furnace (Power-track)
2 x 1.5 ton melting furnaces (Dual-track)
2 x 6 ton melting furnaces (Duet-track)*
Annual Casting Capacity: 45,000 tons

Kaymakçılar Casting FurnacesKaymakçılar casting capacity

Molding and Casting Lines

SINTO FB0 – III

SINTO FB0 – III
Dimensions : 600 x 500 x (200+200) mm
Molding speed: 90 molds/hour

Künkel Wagner

Künkel Wagner
Dimensions : 1000 x 800 x (350+350) mm
Molding speed: 15molds/hour

SINTO FCMX – III

SINTO FCMX – III
Dimensions : 700 x 600 x (250+250) mm
Molding speed: 200molds/hour

Smart Pour

Smart Pour
Casting Capacity: 0.5 – 2 tons
Pouring Speed: 15 sec/mold
Automatic Ladle Change
Thermal Camera for Level Control
Integrated Inoculation Unit

Core Production

Core manufacturing drawing

Fully automatic dosing system
Cold Box
3 × 10 L
2 × 20 L
1 × 85 L
Core drying oven

Complete core manufacturing facility

Shot Blasting Machines

1 × Hanger-type continuous shot blasting machine
2 × Hanger-type shot blasting machines

Engineering and Modeling

-Patterns and core boxes are designed by the Kaymakçılar R&D team.
-Machine used for the production of patterns and core boxes: AGMA CNC (X–Y–Z: 1900 – 1000 – 800 mm)
-All machining fixtures are manufactured in-house.
Casting simulation: AnyCast